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July 7, 2021

America’s trillion-dollar concrete bill is coming due

Concrete construction no longer lasts thousands of years, like the Pantheon in Rome. Instead, its lifespan is roughly 50-100 years, thanks to the way in which modern concrete is reinforced.

Why it matters: That means a multi-trillion-dollar bill is coming due right around now, in the form of concrete construction that needs noisy, dirty, expensive repair.

  • The collapse of a residential tower in Surfside, Florida, is a stark reminder of how catastrophically concrete can fail.
  • Just as the collapse of the Morandi Bridge in Genoa caused Italy to start paying much more attention to remedial infrastructure projects, the Surfside tragedy might help focus America on the urgent need to fix buildings that are nearing the end of their initial lifespan.

The big picture: As Robert Courland explains in “Concrete Planet,” modern concrete is poured around steel rebar, which gives it tensile strength. But tiny cracks — found in all concrete — cause water to start rusting the steel, which then expands, cracking the concrete.

  • Photos of the Surfside basement taken before the collapse show steel rebar breaking all the way through the concrete to the point at which it is fully exposed to the salty and humid Florida air.

By the numbers: One of the most famous concrete buildings in America, Frank Lloyd Wright’s Fallingwater, cost $155,000 to build in 1936 — about $2 million in 2001 dollars. The cost of repairs in 2001 came to $11.5 million.

  • Similarly, repairs to Wright’s concrete Unity Temple are estimated at roughly 20 times the original construction costs, even after adjusting for inflation.

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